RED RING GEAR-SHAVING MACHINE

Red Ring gear-shaving machine managed by CN motion control Siemens.

Allows finishing and crowning of gears. The high torque and speed of the head and counterhead allows for both shaving with a traditional tool on blank pieces and honing with an abrasive tool on hardened pieces.

Unlike the traditional machine, the rotary movement of the piece is governed by a driving wheel synchronized with the tool. This ensures that the material removal is greater where the stock is greater, correcting pitch and shape errors with optimal results.

The crowning is obtained by making the platform oscillate as a controlled axis without the obligation to translate the head, optimizing processing times.

The software developed was specifically dedicated to the shaving and honing of the gears. No type of programming is required from the operator that goes beyond entering the processing parameters.

The machine tooling phase is elementary and assisted by automatic self-learning cycles of tool timing and dead zone.

  • MAX TOOL SPEED: 2000 rpm
  • MAX SPEED DRIVER: 2000 rpm
  • MAX TOOL TORQUE: 136 Nm
  • MAX TORQUE DRIVER: 136 Nm
  • MAX PIECE SPEED: 10000 rpm
  • MAX FEED TOOL TRANSLATOR: 300 mm/min
  • TOOL STROKE: 300 mm
  • MAX BED INCLINATION: 20 mm/m
  • MIN MODULE: 0,75
  • MAX MODULE: 6